Innovative Double Shot Injection Molding for Modern Manufacturing #
Victor Taichung’s RC Series double shot injection molding machines are engineered to meet the evolving needs of manufacturers seeking precision, efficiency, and flexibility. With a focus on technology innovation and quality, the RC Series delivers advanced solutions for producing multi-material and multi-color molded products in a single process.
Key Features #
High-Customization Development #
Victor Taichung is committed to continuous development, offering RC double color (V-type and L-type) machines with servo-drive technology. These machines are designed to meet energy-saving and repeatability requirements, supporting a wide range of customized applications.
High Precision Injection Unit #
The barbette type design features two isolated injection cylinders and barrel sets, enabling simultaneous injection with a powerful controller. This configuration ensures high repeatability and is suitable for universal processing needs.
Rotary Table System #
Equipped with two injection units, the RC Series allows for molding products with two materials or colors in a single cycle. The 180° rotation plate achieves an accuracy of 0.01mm, supporting the use of two molds for double color products.
Special Clamping Unit Mechanism #
The toggle mechanism is engineered for smooth, stable movement and incorporates a low-pressure protection device to prevent mold damage. Toggle pins and bushings are made from graphite-impregnated phosphor bronze, ensuring oil-free operation and minimal maintenance. The auto lubrication system further extends the toggle’s lifespan, while the new generation design offers high strength, flexibility, and a more compact machine footprint.
Mold Turning System #
The rotary table, driven by a servo system, operates without direct contact with the platen, reducing friction and potential damage. Positioning is confirmed by both encoder and mechanical devices, ensuring precise and reliable movement. The system supports various dual color molds and high-precision products, with high-speed, smooth, and impact-free rotation.
Energy Efficiency #
The servo-driven pump with variable speed drives significantly reduces energy consumption, leading to cost savings. Key benefits include lower installed power, reduced noise, and decreased oil cooling requirements. For example, compared to traditional fixed pumps, the system can achieve up to 72.3% energy savings under load sensing conditions.
User-Friendly Control Interface #
The 15" swivel-mounted LCD touch screen offers a high-resolution, graphical user interface that can be optimally positioned for each operator. Features include:
- Lighted manual movement buttons for each axis
- USB drive support for transferring mold settings
- Internal memory for up to 1000 settings
- Single screen for all major settings (clamp, ejector, injection, temperature, air-blast, charging)
- Pop-up keyboards and drop-down selection boxes for efficient data entry
Quality Control and Production Management #
The system maintains process cycle data for the last 500 cycles, enabling quick analysis and offline review via USB export. Customization options for the injection system module (V-type & L-type) allow for various mold designs and multi-level special effects, supporting both vertical and horizontal secondary injection.
Product Lineup #
The RC Series offers several models to accommodate different production needs:
- RC-180: Tie-bar distance 720 x 410 mm, Clamping force 180 tons
- RC-220: Tie-bar distance 820 x 460 mm, Clamping force 220 tons
- RC-280: Tie-bar distance 920 x 510 mm, Clamping force 280 tons
- RC-350: Tie-bar distance 1020 x 560 mm, Clamping force 350 tons
RC-180
RC-220
RC-280
RC-350Related Solutions #
- All-electric injection molding machine
- Servo hydraulic injection molding machine
- Servo hydraulic, double shot injection molding machine
Application Areas #
Victor Taichung’s injection molding solutions are suitable for a wide range of industries, including: